Efficient metal separation from waste is essential for the profitability of recycling operations. Using the right equipment can significantly improve recovery rates while reducing labor and processing costs. In this article, we explore an optimized metal separation process using the Wolf 9500 shredder, EcoHog EHT 8220 Trommel screen, and two EcoHog THM-ECS 2000 eddy current separators. This powerful combination, available through Process Inc, maximizes metal recovery while improving operational efficiency.
Step 1: Shredding with the Wolf 9500 Shredder
The first step in metal separation is size reduction, which makes sorting more effective. The Wolf 9500 shredder is a high-performance industrial shredder designed to process a wide range of materials, including:
• Scrap metal
• Mixed solid waste
• Demolition debris
• Wood and bulky waste
With its robust construction and powerful Caterpillar C18 motor, the Wolf 9500 ensures consistent shredding, reducing material to a manageable size for screening and separation.
Step 2: Screening with the EcoHog EHT 8220 Trommel Screen
Once shredded, the material is screened to separate fines from larger particles. The EcoHog EHT 8220 Trommel screen uses a rotating drum with perforated screens to classify materials by size. This step is essential for:
• Improved separation efficiency – Ensures that only correctly sized materials move to the next stage.
• Higher throughput – Reduces blockages and enhances processing speed.
• Better sorting accuracy – Helps in distinguishing metal from non-metal waste.
By optimizing particle size, the EcoHog Trommel screen prepares the material for the final metal recovery phase.
Step 3: Metal Recovery with EcoHog THM-ECS 2000 Eddy Current Separators
The last and most critical step is metal recovery, which removes valuable metals such as: steel, aluminum, copper, brass, zinc.
The THM-ECS 2000 is perfectly suited to this step using the almost 8 foot long shaker table, integrated rare-earth drum magnet, and a 22 pole eddy current.
Using two EcoHog THM-ECS 2000 eddy current separators, the system efficiently extracts both ferrous and non-ferrous metals from the waste stream.
Why Choose Process Inc. for Waste Processing and Metal Separation Equipment?
At Process Inc, we specialize in high-quality recycling and waste processing equipment for scrap metal yards, waste management companies, and recycling facilities. Our platform connects buyers with industry-leading machinery to optimize metal recovery and maximize profits. With decades of experience and countless case studies we will help connect you to the equipment that best suits your businesses needs.
Benefits of Our Metal Separation System:
• Higher Metal Recovery Rates – Maximize valuable material extraction.
• Cost Savings – Reduce labor and improve processing efficiency.
• Efficient Operations – Minimize landfill waste and support sustainability.
• Scalability – Adaptable for small, medium, and large recycling operations.
We offer the further advantages of portability and the ability to quickly set up and tear down. Often times, we can have a complete plant commissioned in a day.
Conclusion
Using the Wolf 9500 shredder, EcoHog EHT 8220 Trommel screen, and dual EcoHog THM-ECS 2000 eddy current separators provides a highly efficient method for separating metal from waste. Whether you operate a scrap metal yard, recycling facility, or waste processing plant, integrating this system can significantly boost your recovery rates and profitability.